Introduction
A liquid dosing tank is an essential equipment used in detergent cake plants, specifically in Soap and Detergent Powder Industries, where accurate dosing of liquids is required during batch processing. The liquid dosing system ensures precision in the qualities of various liquids such as water, perfume, acid slurry, etc., that are incorporated into the detergent cake manufacturing process. By automating the dosing process, it reduces batch time and eliminates the need for extensive manual labour.
Qazi Engineering Private Limited offers high-quality liquid dosing tanks designed specifically for the detergent cake plant industry. Our liquid dosing tanks provide accurate and precise dosing of various liquids such as water, perfume, acid slurry, and more. With advanced features and reliable performance, our liquid dosing tanks are an essential component for ensuring the desired quality of liquids in batch production.
Components of Liquid Dosing Tank
1. Hopper
The liquid dosing tank features a durable and corrosion-resistant stainless steel hopper. This hopper holds the liquid ingredients that need to be dosed accurately.
2. Actuator Valve
The dosing tank is equipped with an actuator valve, which allows for precise control over the flow of liquid ingredients into the mixing process, ensuring accurate dosing.
3. Three Load Cell System
The hopper is placed over a three load cell system, which enables precise weight measurement of the ingredients contained in the hopper. This ensures the correct amount of liquids are being added to the detergent mixture.
4. Control Panel
The dosing tank is equipped with a user-friendly control panel, allowing operators to monitor and adjust dosing parameters easily, ensuring the detergent manufacturing process runs smoothly and efficiently.
Working Principle
The liquid dosing tank operates on a simple yet effective working principle to ensure accurate and precise dispensing of liquid ingredients in detergent cake plants. The process begins with the stainless steel hopper, which securely holds the liquid ingredients that are to be dosed. An actuator valve is employed, which regulates the flow of liquids into the mixing process. The heart of the system lies in the three load cell system placed beneath the hopper. These load cells accurately measure the weight of the ingredients contained in the hopper, providing real-time feedback to the control panel. The control panel, with its intuitive interface, allows operators to monitor and adjust dosing parameters as needed.
As the process continues, the tank releases the liquid ingredients in exact quantities, ensuring a precise and consistent mixture for the detergent production. This reliable and efficient working principle guarantees that the detergent manufacturing process maintains the highest standards of quality and consistency.
Benefits of Liquid Dosing Tank
Accuracy
The liquid dosing tank ensures precise dosing of liquids, maintaining the desired quality and consistency of detergent cake production.
Time and Labor Savings
By automating the dosing process, the liquid dosing tank reduces batch time and eliminates the need for manual labour, resulting in increased productivity and cost savings.
Improved Efficiency
The system allows for quick and controlled dosing of liquids directly into the mixer through the shortest path and gravity flow. This ensures efficient integration of liquid ingredients into the detergent cake manufacturing process.
Enhanced Product Quality
Accurate dosing of liquids contributes to improved product quality by ensuring the right composition and ratios of ingredients in each batch.
Applications of Liquid Dosing Tank
1. Soap and Detergent Powder Manufacturing
The liquid dosing tank finds its primary application in soap and detergent powder manufacturing plants. In this industry, precise dosing of liquids such as water, perfume, and acid slurry is crucial to ensure the desired quality and consistency of the final product. The liquid dosing tank, with its accurate and reliable dosing capabilities, plays a vital role in automating the process and reducing batch time, leading to increased efficiency and improved product quality.
2. Detergent Cake Production
In detergent cake manufacturing, the liquid dosing tank is indispensable for achieving consistent and precise dosing of liquids into the detergent mixture. By utilising the advanced features of the dosing tank, such as the actuator valve and the three load cell system, manufacturers can achieve a uniform blend of liquid ingredients in each batch. This not only enhances the overall product quality but also saves time and labour costs, making the manufacturing process more efficient and cost-effective.
3. Chemical Industry
The liquid dosing tank can also find applications in various other sectors within the chemical industry. Any manufacturing process that requires accurate dosing of liquids can benefit from the use of this equipment. Industries producing cleaning chemicals, disinfectants, or any product that requires precise liquid component ratios can utilise the liquid dosing tank to ensure consistent and high-quality output.
4. Cosmetics and Personal Care Products
In the cosmetics and personal care industry, the liquid dosing tank can be employed for accurate blending of liquids in products like shampoos, conditioners, lotions, and creams. Consistency in the formulation of these products is vital for brand reputation and customer satisfaction, making the liquid dosing tank an essential tool in this industry.
Contact us today to learn more about our products and discuss how we can optimise your detergent cake production process. Click below to get in touch!