Plough Shear Mixer

Qazi Engineering > Plough Shear Mixer


In the dynamic realm of detergent powder manufacturing, precision and efficiency are paramount. Qazi Engineering Private Limited, a pioneering name in the industry, delivers cutting-edge solutions with their state-of-the-art plough shear mixer equipment for detergent powder plants. The plough shear mixer stands as a testament to Qazi Engineering’s commitment to innovation and quality in the soap manufacturing sector.

plough shear mixer

Components of Plough Shear Mixer for Detergent Powder Plant

Qazi Engineering’s plough shear mixer is a meticulously crafted masterpiece, designed to cater to the specific demands of detergent powder production. Its components are ingeniously engineered to ensure seamless operation and optimal results:

Specially Designed Shovels

The heart of the plough shear mixer lies in its shovels. Crafted with precision, these shovels possess broad ends and pointed tips. This unique design facilitates remarkable penetration and shuffling of materials within the mixer. This dual action – penetration followed by agitation – paves the way for a homogeneous powder mass, both in dry and wet stages.

Central Chopper

Positioned strategically at the core of the mixer is a centrally mounted chopper. This component plays a pivotal role in the transformation of the mixture. Once the appropriate dough formation is achieved, the central chopper springs into action, converting the blend into wet granules of uniform size.

Flush Fit Discharge Port

The journey from blending to the final product concludes seamlessly with the discharge process. The mixing drum is equipped with a flush fit discharge port, allowing the mixed homogeneous mass to be effortlessly expelled from the bottom of the drum.

Working Principle of Plough Shear Mixer in Detergent Powder Plant

The working principle of the plough shear mixer is a remarkable feat of engineering. When dry and wet materials enter the mixing drum, the specially designed shovels come into action. These shovels, with their wide ends and pointed tips, penetrate and move the materials around, ensuring an even spread. The uniquely crafted blades then kickstart the process with stirring, achieving a consistent powder mix. This evenness sets the stage for the next steps in making detergent powder. At the right moment, the central chopper takes over, carefully crafting uniform wet granules. The grand finale arrives as the mixed substance elegantly flows out through the smooth discharge port, poised for the next manufacturing phase.

Benefits of Plough Shear Mixer in Detergent Powder Machines

The advantages of Qazi Engineering’s plough shear mixer in detergent powder plant are multifaceted and profound:

1. Enhanced Homogeneity

The ingenious design of the plough shear mixer ensures that the mixture achieves a remarkable level of homogeneity, both in dry and wet stages. This consistency becomes the bedrock of high-quality detergent powder.

2. Optimised Dough Formation

With its precise operation, the plough shear mixer attains the ideal dough formation required for the subsequent processes. This step is critical in determining the final characteristics of the detergent powder.

3. Uniform Wet Granules

The centrally mounted chopper takes precision to the next level, producing wet granules of uniform size. This uniformity directly translates to consistent product quality.

4. Effortless Discharge

The flush fit discharge port adds a touch of convenience to the process, allowing the mixed mass to be discharged smoothly from the mixing drum. This feature streamlines the production flow.

Applications of Plough Shear Mixer in Detergent Powder Plant

The plough shear mixer’s versatility finds its true expression in a range of applications within the detergent powder plant:

1. Raw Material Mixing

The plough shear mixer is the cornerstone of detergent powder production, efficiently blending an array of raw materials such as surfactants, builders, fillers, and additives. This ensures uniform distribution and consistency in the final product.

2. Homogenization

Detergent powders often consist of diverse particles with varying sizes and densities. The plough shear mixer’s intensive mixing action breaks down agglomerates, promoting homogenization and enhancing cleaning performance.

3. Additive Incorporation

Fragrances and colourants play a pivotal role in detergent formulation. The plough shear mixer ensures even dispersion of these additives, resulting in a consistent scent and appearance.

4. Moisture Control

Some detergent formulations require controlled moisture content. The plough shear mixer precisely adds and distributes water or other liquids, achieving the desired moisture level in the mixture.

5. Chemical Reactions

In cases where chemical reactions are integral to the detergent production process, the plough shear mixer’s intensive mixing action brings reactants into close contact, enhancing the efficiency of the reactions.

In conclusion, Qazi Engineering Private Limited’s plough shear mixer stands as a paragon of innovation and efficiency in the realm of detergent powder manufacturing. With its meticulously designed components and ingenious working principle, this equipment has become an indispensable asset in detergent powder plants.

Contact us today to discover how our Plough Shear Mixer can enhance your detergent powder manufacturing processes and elevate the quality of your products. Just click the button below to initiate communication!