A Detergent cake plant is a set of detergent cake machines that are required to make detergent powder and detergent cake.
The different Detergent Cake Machine that are used in Detergent cake plant are-
- Sigma Mixer
- Triple Roll Mill
- Belt Conveyor
- Simplex Plodder
- Rotary Cutter
- Size Cutter Cum Embosser
- Plodder Machine
Sigma Mixer Machine
The Sigma mixer detergent cake making machine is made of stainless steel and has a pair of stainless steel cast Z-shaped blades for efficiently mixing all the ingredients with uniformity. After mixing, the material is discharged by a manually operated bottom discharge mechanism.
Heavy-duty spherical roller bearings support the shaft that holds the blades. EN 8 castings are used for the spur gears. The drive includes an AC electric motor with a deduction gear unit mounted on the robust mild steel frame.
Features of Sigma Mixer Machine
- Up to 2000 liters of working capacity and bespoke variants are available.
- The mono screw extruder is modern and available.
- Jacketed trough design for heating or cooling.
- With configurable ratio and differential rotation speeds, the blade arm drive is independent.
- Vacuum or pressure designs as per requirements.
- Explosion-proof constructions are available on demand.
- 5-step pulley for heavy load-bearing capacity.
- Vacuum generation systems can be offered on demand.
- Tangential-designed ‘Z’ blades are offered for uniform mixing.
- Stainless steel polish to matt and mirror finish as per customer’s requirements.
Triple Roll Mill
Advantages of Triple Roll Mill
1. User-friendly
Three roll mills are ideal for high-viscosity paste milling. Interestingly, its higher surface contact and cooled roller allow it to maintain the temperature down even with more dispersion activity. User-friendliness is also due to these mills’ larger surface area.
2. Flexibility
The three-roll mill’s mechanical gap adjustment and maintenance are interesting. In general, the gap is much larger than the particle. A specified dispersion level can be achieved by intentionally minimizing the gap distance. Rollers are usually water-cooled internally.
3. High utility
Three roll mills are utilized in chemical industries with medium to high viscosity output. High-end detergent cake making machine can break down pigments, inks, paints, and lubricants.
This may achieve the highest cosmetic and electronics fineness. All three roller mill models are user-friendly and productive. The purpose of each determines its relevance.
4. Increases manufacturing volume flexibility:
Best thing about three roll mills is that you can choose the optimum model for manufacturing volume. Small benches are used for bench-top development, laboratory work, and low-volume production. The huge bench and floor variants can suit pilot plant and large-volume production needs.
Belt Conveyor
Soap ribbons are transported from the Triple Roll Mill to Plodder via a belt conveyor. The conveyor’s white PVC-coated belt has ledges bonded at predetermined intervals to stop soap from sliding. A unique side keeps spills from escaping the sides. A reduction gearbox and an AC electric motor make up the drive.
Simplex Plodder
Pressure extrusion plodder for soap bar extrusion using a revolving screw to create pressure. The barrel is made from a stainless steel plate of grade 304. Within the barrel, an aluminum-silicon alloy worm moves. The outside of the barrel is heavily jacketed to allow cold water to circulate.
At the mouth of the barrel, there is a high-quality cast extrusion cone made of stainless steel (304), complete with a heater, thermostat, and temperature indicator, all of which are jacketed for heating. An AC electric motor and a reduction gearbox make up the drive.
Rotary Cutter
To prepare the soap bar for size cutting and stamping, a friction-driven rotary cutter cuts it into a predefined length as it emerges from the plodder. The cutter is equipped with two revolving aluminum wheels that are fitted with blades. Although it can be adjusted, the rotary cutter’s height is set to match the plodder’s mouth.
Size Cutter Cum Embosser
A size cutter/embosser, powered by an AC electric motor connected to an appropriate reduction gear unit, is used to cut and emboss soap bars into cakes.
Detergent Cake Plodder Machine
For a high-quality detergent cake finish, detergent cake manufacturing companies utilize detergent cake machines. These detergent cake making machine are constructed from M.S. or S.S. Worm Pipe, Screw, and M.S. Fabrication stand. A fixed and adjustable die is also included.